Piezo Test

Mega Tester V4

Electronic testing and pre-fault diagnosis for piezo injectors in one device.

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Mega Tester V4
Overview

What is Mega Tester V4?

A portable piezo test device that measures the electrical and mechanical characteristics of piezo actuators. When combined with the Flow Box accessory, hydraulic response tests can also be performed.

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Software

Mega Tester V4 software and updates.

Program Installation

Installer for the Mega Tester V4 PC connection and control software (v3.11.0).

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Update

Software update package to apply to an existing installation (v0.046).

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Technical Specifications

Mega Tester V4 technical details.

Piezo Resistance MeasurementCoil/stack internal resistance, short-circuit and internal fracture detection
Capacitance MeasurementµF/nF precision
GAP MeasurementMechanical gap between piezo and valve pin
Insulation TestIR measurement under high voltage
PC ConnectionBluetooth PC control and test report (optional)
Power OptionBattery operation for off-site use (optional)
Usage Areas

Where is it used?

Piezo injector maintenance and fault-diagnosis lines

GAP control on Siemens/VDO piezo injectors

Field/mobile service teams (with battery option)

Post-overhaul verification testing

Advantages

Why Mega Tester V4?

Tests whether the injector leaks into the body without damaging the ECU

Simulates real operation with DC or pulse voltage

Bluetooth-based test report creation and data archiving

Combined hydraulic + electrical analysis with the Flow Box

Gallery

Mega Tester V4 images.

Frequently Asked Questions

Common questions.

Can it be used without the Flow Box?

Yes, Mega Tester V4 performs electronic testing of piezo actuators on its own; the Flow Box is an optional accessory for those who also want hydraulic response testing.

What faults can it detect?

It detects common piezo faults such as coil burnout, short circuit, winding damage, insulation leakage and abnormal resistance/capacitance deviations.

Can it be used off-site?

Yes, with the optional battery it enables mobile service and off-workshop testing.

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Get information and a quote about Mega Tester V4.

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